Polished Concrete Floor Process

Polished concrete is a multi step process where a concrete floor is mechanically ground honed and polished with bonded abrasives in order to cut a concrete floor s surface. In most circumstances a residential concrete floor is created by grinding an existing structural concrete slab and applying a chosen polishing colorizing or texturizing technique. Then resin pads of0 100 and 200 grit are used to achieve a somewhat smooth surface.

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Polished concrete floor process.

To polish concrete start by grinding the surface with a concrete grinder which you can rent at a hardware store. For an extremely high gloss finish a final grit of 1500 or finer may be used. Resistant to moisture transmission issues. The next steps involve fine grinding of the concrete surface using diamond abrasives embedded in a plastic or resin matrix.

The grinding is carried out using grits 30 70 and 120. High light reflectivity. Once you ve finished grinding vacuum up the debris and go over the entire surface with a buffer to smooth it out. Important for office building floors hotels restaurants and other public facilities that want to project a bright clean professional image.

Once you ve finished grind the floor again with an 80 grit metal bonded diamond. Currently the industry breaks down the process of polished concrete into grinding and polishing. Grinding the concrete is the first step of creating a polished concrete floor. At this point in the process apply a chemical hardener to the floor s surface to densify the concrete.

Sleek shiny and easy to maintain polished concrete is a great flooring choice particularly for modern interiors. This process also includes the use of a penetrant chemical known as a hardener. Concrete polishing process simply put a polished concrete floor system transforms a porous concrete floor into a tightened surface dense enough to keep water oil and other contaminants from penetrating the surface. Step 2 the application of densifier and stains.

If you d like to create this look in your own home here are the basics on how. The concrete densifier hardener penetrates into the concrete and creates a chemical reaction to help harden and dust proof the surface. It is then refined with each cut in order to achieve a specified level of appearance. This can involve first removing any existing flooring such as carpeting or vinyl to expose the existing concrete slab.

Polished concrete allows the floor to breathe and eliminates issues that arise with other flooring materials that seal off the concrete such as tile etc. Checklist for the polished concrete pre construction conference. Grind the concrete floor using a 30 to 40 grit metal bonded diamond. Lists precautions and best practices when working on a polished floor.

Then move up to a 150 grit bonded diamond or something finer if necessary. Crews use ever finer grits of polishing disks a process called lapping until the floor has the desired sheen.

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